Device Failure From The Initial Current Step Of A CDM Discharge

Editor’s Note:  The paper on which this article is based was originally presented at the 40^th Annual EOS/ESD Symposium, where it was awarded the Symposium Outstanding Paper in 2019. 

Introduction

RF interfaces tend to get more sensitive as the gate oxide (GOX) thickness is continuously decreasing for every new technology node. At the same time, the high operating frequencies limit the capacitive budget for Electro Static Discharge (ESD) protection devices. This makes the ESD design challenging, especially for the Charged Device Model (CDM) pulse with its high current and fast rise time. In this work the CDM failures of a sensitive RF interface are investigated. By modifying a CDM tester it is proven that the failures are related to the fast current step that appears at the beginning of a CDM event. The analysis is supported by 3D electrical field simulation of a CDM tester, showing that the first current step can have a rise time in the order of 20 ps. It is shown that the failure can be reproduced by applying CC-TLP pulses with 20 ps rise time. By investigations of rise-time sensitive test structures on wafer, it is demonstrated how the wiring layout can strongly influence the failure level in this fast pulse regime.

Investigated Device

The device in this study is a Low Noise Amplifier (LNA) manufactured in a 28-nm technology. The input stage consists of thin-GOX MOS transistors with a breakdown voltage around 5 V. Due to RF performance requirements, the gate is tied directly to the pad, which is critical from an ESD point of view. The chosen ESD protection scheme is a standard rail-based topology as shown in Figure 1. To meet the capacitance requirement of <180 fF, small diodes were used as ESD clamping devices. The diodes have no Shallow Trench Isolation (STI) between the anode and cathode diffusions, and thus exhibit a fast turn-on time [1]. All protection devices, including a large dedicated power clamp, were placed in a close vicinity to the LNA (max 100 µm) to avoid any inductive paths and to minimize the bus resistance. The LNA is located directly below the input ball of the package. Since the receiving gates of the LNA are connected directly to the pad, a GOX damage can be detected by DC leakage testing.

Figure 1: ESD Protection circuit for the LNA interface.

Test Results

VF-TLP Results

In an early design phase the LNA circuit was placed on a test chip, using a very similar topology as expected for the final LNA implementation. Testing was performed on wafer level using a VF-TLP test system with 1ns pulse width and 100 ps rise time. The result from VF-TLP testing is shown in Figure 2. The achieved robustness in the range of 5-6 A was considered sufficient to handle the minimum CDM requirement of 250 V. Identical values were obtained with 300 ps pulse rise time. TLP testing on the final packaged product showed identical results.

Figure 2: VF-TLP Results from an LNA test structure on wafer. The pulse width is 1 ns and the rise time is 100 ps.

CDM Results

The packaged LNA interface was tested on an Orion 2 CDM tester with a JS-002 compliant test head. The results are presented in Table 1. Unexpectedly, the LNA failed at +250 V at a peak current of 2.7 A. This is only about half the current compared to the VF-TLP test results at negative polarity (corresponds to positive CDM stress). For the negative CDM stress polarity, the device failed at -400 V.

Table 1: CDM results for LNA interface.

CC—TLP Results

The packaged LNA was tested with a CC-TLP setup [2] with a pulse source capable of rise times as low as 20 ps. Captured pulses into the device with 100 ps and 20 ps rise time are presented in Figure 3, and the CC- TLP test results in Table 2. At 100 ps rise time the currents resulting in failure are very similar to the VF- TLP results. However, at 20-ps rise time failures appear at a peak current as low as -2.4 A. Hence, it is evident that the failure is not caused by the peak current, but rather by the rise time of the pulse. This is consistent with [3], where it was shown how the current slew rate influences the fail level of a device in a CC-TLP setup. Note that in the case of 20 ps rise time the measured current through the device shows a fast rise time only up to 70% of the peak current, followed by a slower rise up to 100%. Tests performed on a short circuit (metal plane) showed identical waveforms, so the limited rise time seems to originate from a limited bandwidth of the CC-TLP probe.

Figure 3: Measured pulse rise times of CC-TLP pulses at -2.4 A stress level (33 GHz measurement bandwidth)

Table 2: Results from CC-TLP testing

CDM Tester Analysis

Series Resistance in the Pogo Pin

In this experiment, the pogo pin was cut, and a chip resistor of size 0604 was soldered in series, as shown in Figure 4. The resulting discharge currents are shown in Figure 5, and the results from LNA product testing in Table 3. As expected, the peak current decreases with increasing resistance. The most interesting results were obtained with the 1 M-Ω resistor: Although the captured current was practically zero, fails at +250 V were still observed. The failure mechanism seems to depend only on the CDM charge voltage, not on the measured current. It should be pointed out that most CDM current probes have a limited bandwidth of only a few GHz [4]. Possibly, an important part of the waveform is not captured.

Figure 4: CDM discharge head with a size 0603 chip resistor soldered in series with the pogo pin

Table 3: Results from CDM tests with resistor in the pogo pin

Figure 5: CDM discharge waveforms with different resistors inserted in the pogo pin

CDB Current into the Popo Pin

In simple LRC models, the pogo pin inductance defines the rise time of the CDM pulse. However, the simple model does not take into account the stray capacitance of the pogo pin. In the presented experiments with the 1-MΩ resistor in the pogo pin, the 2-mm-long tip has a certain capacitance to the surrounding (ground plane, charge plate, and to the device), as represented in Figure 6. Hence, a dipole charge is present at the pogo pin. When a device is discharged by the pogo pin  a current flows into the pogo-pin tip and charges its capacitance. Even though the pogo-pin capacitance is comparably small, the current can be considerable since there is only a small inductance in the path.

Figure 6: Capacitance contributions of the pogo pin

CDM Head S-Parameter Simulation

In [5] a method was demonstrated for measuring the S-parameters of a CDM head and simulating the resulting waveforms. In this work we apply the same methodology, but simulate the S-parameters with the 3D field solver HFSS from Ansys. Figure 7 shows the models used for simulation of the CDM head with and without resistor. The S-parameters are simulated at the excitation port between the pogo pin tip and the charge plate. The 1-MΩ resistor is simplified as a block of alumina interrupting the pogo pin.

Figure 7: Side view of the 3D models used for simulation of a CDM head with standard pogo pin (top) and resistor in the pogo pin (bottom).

Figure 8 shows the simulated Z-parameters for the two configurations. Z-parameters are derived from the S- parameters and are easier to read since they represent the impedance seen into the pin tip. In the low frequency range the impedance decreases with increasing frequency as expected from a capacitance. For the standard CDM head the inductance of the pogo pin starts to dominate above 500 MHz and the impedance increases with the frequency. However, above 10 GHz the inductance loses its effect and the impedance remains in the order of 100 Ω up to 100 GHz. In this frequency range, the impedance with and without the resistor is similar. Thus, it is mainly the frequency spectrum of the discharge spark that determines the pulse shape in the upper frequency range, and it will be similar for the standard and the 1- MΩ pogo pin.

Figure 8: Simulated Z-parameters for a standard CDM head (blue), and a CDM head with 1-MΩ resistor in the pogo pin (red)

Rise Time of the CDM Spark

The most uncertain property of a CDM discharge event is the spark rise time and resistance. It varies strongly, depending on the applied voltage, air humidity, ball and pogo pin geometry and the speed of approach. In [6] it was shown that a CDM-like discharge between metal parts can have a rise time around 30 ps. To characterize an ideal metal-to-metal discharge a standard coaxial switch with 26 GHz bandwidth was used. The switch was connected in a TLP-like configuration with one port connected to a coaxial line that is charged up to 200 V. The other port of the switch was connected via attenuators directly to the input of an oscilloscope with 33 GHz bandwidth, shown in Figure 9. The coaxial switch is not an ideal TLP switch and shows strong pulse instability. Still, it was possible to capture several pulses with a rise time as low as 20 ps, as shown in Figure 10. Since the overall bandwidth of the setup is limited by the 18‑GHz rated connectors and attenuators, the rise time might be even faster. In this publication, a spark rise time of 20 ps was chosen for the simulations.

Figure 9: Measurement setup to characterize the pulse rise time from a coaxial switch

Figure 10: Discharge waveforms from a coaxial switch at 200V charge voltage

CDM Current Simulation Results

Simulation of the CDM current was performed in ADS from Keysight. The simulation schematic is presented in Figure 11. Since the simulated CDM head S-parameters don’t contain any package capacitance or spark resistance, the components C package and R spark have been added. C package was chosen to 3 pF to fit the CDM pulse shape, and R spark to 25 Ohm. The simulation results are presented in Figure 12. The blue curve shows the discharge current from a standard CDM tester. Note that there is a first step in the waveform with about the 20-ps rise time of the pulse source. This corresponds to a current wave propagating along the pogo pin towards the ground plane, just like in a transmission line. When the wave reaches the ground plane, it gets reflected with a negative factor due to the low impedance of the ground plane. As a result, the amplitude is about doubled when the reflected wave reaches the pogo pin tip after about 50 ps. The current keeps increasing in steps until the peak amplitude is reached.

Figure 11: Schematic for CDM current simulation with S-parameters in ADS

Figure 12: Simulated current entering the pogo pin with a standard pogo pin (blue) and a 1-MΩ resistor in the pogo pin (red)

The first step also exists with the 1-MΩ resistor in the pogo pin, but the amplitude returns to zero after 40 ps since the resistor blocks the current flow. The comparison of both discharge waveforms and the fact that the damage occurs at the same CDM voltage level clearly demonstrates that the LNA is damaged by the current step at the onset of the CDM discharge.

According to the simulation, the first step has an amplitude of about 1.4 A at 250 V charge level. This appears to be in the same range as where the LNA failed in CC-TLP testing with 20 ps rise time, considering that the CC-TLP probe was only capable of delivering a fast rise time up to 1.5 A according to Figure 3.

With such fast current slew rates, wire inductance and ESD device turn-on time play an increasing role. Even short traces with an inductance in the order of 10 pH will create a voltage drop of several volts. For RF optimized designs with a short low-loss path from the ball to the sensitive gate, this poses a serious threat that needs to be addressed in the ESD design.

Can a CDM Tester Measure the Fast Rise Time?

CDM probe heads with a bandwidth of 20 GHz have been reported [7], but can a CDM probe head really measure the current at the pogo pin tip? This is investigated by performing a simulation with an additional excitation port between the pogo pin and the ground plane. The CDM waveform is simulated with an ideal 1-ohm resistor to ground at the second port according to Figure 13. Hence, the current flowing through the 1-ohm resistor to the ground plane can be obtained, which is the current an ideal CDM probe would capture. The simulation result is presented in Figure 14. It is seen that an equally fast rising pulse arrives at the 1-Ω resistor with a time delay of about 20 ps. However, the current of the first step has a higher amplitude than the current entering the tip. This can be explained by the impedance mismatch that appears when terminating the pogo pin into a 1- ohm load. Theoretically, the current would double when terminating into close to a short circuit, but since the pogo pin is not a perfect transmission line, there will be losses.

It has been shown that a CDM probe head can principally measure the fast initial step, but the waveform will not be identical to the current entering the pogo pin.

Figure 13: Schematic to simulate the current measured by an ideal 1-Ω CDM probe

Figure 14: Simulated current of the current into the pogo pin tip (blue) and through the 1-Ω resistor of a CDM probe (red)

TLP Tests with 20-ps Rise Time

Diode Performance

To assess the performance of the ESD protection a diode test structure on wafer was measured with the fast TLP source presented in section IV.B.2. The diode size was about twice as large as used in the ESD protection for the LNA. RF probes of type Cascade Infinity with a bandwidth of 40 GHz were used in TDT configuration. With a fast rise time of 20 ps the wiring inductance will cause a considerable inductive voltage drop. In order to eliminate this contribution, a de-embedding structure with the same metallization, but short-circuited in the lowest metal layer, was also measured. Hence, it is possible to assess the voltage contribution from the diode alone by subtracting the de-embedding waveform. In Figure 15 the voltage response of both the diode and the de-embedding structure at a current of -3 A are plotted. The voltage response after subtraction of the de-embedding waveform is presented in Figure 16.

The diode shows 2 V clamping voltage with an overshoot of 0.5 V. This should be considered a very fast diode with a turn on time of less than 50 ps. This can typically not be achieved with STI-bound diodes or SCR based devices.

Figure 15: Voltage response of the ESD diode (blue), and the de-embedding structure (red) at -3 A TLP with 20 ps rise time

Figure 16: Voltage response of the ESD protection diode, de-embedded by subtracting the wiring contribution

LNA Test Structure TLP Results

To assess if these diodes can protect the LNA sufficiently, two different structures on wafer level were tested, as shown in Figure 17. Both structures use an LNA monitor device consisting of the transistors of a typical LNA. Test structure LNA1 has the VSS and VDD connections of the LNA monitor connected directly at the VSS/VDD nodes of the ESD diodes. LNA2 has the VSS of the LNA connected to the VSS rail with a 40-µm long trace. These test structures are only suitable for negative TLP testing, since the power clamp (not shown in the figure) is insufficiently connected with relatively large inductance. The results from TLP testing with 20-ps rise time are presented in Figure 18. LNA1 (with the short VSS connection) fails at -6 A current, which is about the same value as obtained from VF-TLP testing of the packaged LNA product with a rise time of 100 ps. This means that the fast rise time of 20 ps can be handled by the circuit. The small overshoot of the diodes is not harming the LNA gate oxide. LNA2, on the other hand, shows a much lower failure current of -3 A.

Figure 17: LNA test structures LNA1 with short VSS connection (left) and LNA2 with long VSS connection (right)

Figure 18: VF-TLP result for the LNA test structures measured with 20 ps rise time

Analysis of the Failure of LNA2

The lower failure level of -3 A for LNA2 can be explained by the additional voltage drop appearing across the vertical connection down to the VSS rail. In Figure 19 the current path from the VSS pad to the RF pad has been drawn for LNA2. It is evident that the voltage drop across the vertical VSS trace between the diode and the VSS rail will be visible at the LNA monitor. It can be estimated that the 40-µm long trace will have about 40 pH of inductance. The resistance in the path is in the order of milliohms and can be neglected.

Figure 19: TLP current flow in test structure LNA2 for a negative pulse on the RF pad

With a current slew rate of 3 A in 20 ps the voltage drop can be expressed as:

V = dI/dt * L = 3 A / 20 ps * 40 pH = 6 V

It seems plausible that an additional voltage drop of 6 V is enough to damage the gate oxide of the LNA monitor even for the very short stress time of 20 ps.

A similar VSS routing weakness could be identified in the LNA product. After redesign with improved routing, the product was able to meet the CDM requirements.

Conclusion and Outlook

It has been shown that the fast initial step of the CDM pulse damages the sensitive GOX of the investigated LNA. The exact rise time is not accessible, but it could be proven to be 20 ps or less. All test methodologies using 100 ps rise time failed to reproduce the CDM failure by a factor of two. This applies to VF-TLP and CC-TLP, but would also be the case for alternative CDM testing methods such as Contact CDM (C-CDM) or CDM2.

The failure mode from CDM testing could be reproduced by applying CC-TLP stress with a rise time of 20 ps. However, it is not straight forward to correlate the CC-TLP current slew rate with a certain CDM stress level. For the investigated LNA the CC- TLP fail level for positive and negative polarity only differed by 25% (+3 A / -2.4 A). However, in CDM testing the difference was as high as 60% (+250 V / – 400V). This discrepancy is not yet understood, but it is believed that the polarity might have an impact on the spark rise time. These phenomena need to be fully understood before alternative CDM stress methods can be applied for qualification.

Since the exact voltage level in a CDM tester varies in a wide range depending on the calibration, the level of the first step will depend on the calibration as well. This introduces an additional source of error.

As perspective to real-world relevance, it should be mentioned that the first current step should not be considered as a tester artifact. The phenomenon takes place whenever a charged device is approached and touched by any metal object.

An improved high bandwidth TLP characterization method is needed to accurately assess the ESD design of sensitive RF interfaces.

References

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